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How Thick Should the Bushing Wall Be?

Jun 25, 2025

When installing a Wanddurchführung, one key question stands out: how thick should the bushing wall be? The right thickness ensures optimal protection, durability, and performance. Let’s explore the factors to consider and why Hewei’s wall bushings are the ideal choice for your needs.

 porcelain wall bushing

Why Bushing Wall Thickness Matters

The thickness of a wall bushing directly affects:

  • Protection: A proper thickness shields pipes, cables, or conduits from abrasion and damage as they pass through walls.
  • Sealing: It prevents water, gas, or dust from entering or escaping, maintaining building integrity.
  • Durability: The right thickness ensures the bushing withstands environmental factors like moisture, temperature changes, and vibrations.

Key Factors for Choosing Bushing Wall Thickness

1. Application and Environment

Indoor vs. Outdoor Use:

Indoor: Thinner walls (0.1–0.2 inches) may suffice in dry, low-vibration areas. Hewei’s Nylon Wall Bushings, with 0.15-inch walls, are ideal for indoor electrical cables.

Outdoor: Thicker walls (0.2–0.4 inches) are needed to resist moisture and harsh weather. Hewei’s Stainless Steel Wall Bushings, with 0.3-inch walls, excel in outdoor plumbing applications.

Industrial vs. Residential:

Industrial: Heavy-duty bushings with 0.3–0.5-inch walls, like Hewei’s Composite Capacitive Wall Bushings, handle high-voltage cables and heavy machinery vibrations.

Residential: Medium-thickness walls (0.15–0.3 inches), such as Hewei’s Porcelain Wall Bushings (0.25 inches), suit home electrical and plumbing needs.

2. Material of the Bushing

Stainless Steel:

Thickness: 0.2–0.4 inches.

Advantage: Corrosion-resistant, perfect for outdoor or wet environments (e.g., Hewei’s 40.5kV Porcelain Wall Bushing with a 0.3-inch stainless steel casing).

Porcelain:

Thickness: 0.2–0.3 inches.

Advantage: High electrical insulation and heat resistance. Hewei’s CWW Porcelain Wall Bushing features a 0.25-inch porcelain wall for safe high-voltage use.

Composite Materials:

Thickness: 0.15–0.3 inches.

Advantage: Lightweight yet durable. Hewei’s Composite Capacitive Wall Bushing with CT has a 0.2-inch composite wall, ideal for industrial cable management.

3. Pipe/Cable Diameter and Load

Larger Diameters: Thick walls (0.3–0.5 inches) support heavy pipes or high-voltage cables. Hewei’s High Current Capacitive Wall Bushing, with a 0.4-inch wall, handles large-diameter power cables.

Smaller Diameters: Thinner walls (0.1–0.2 inches) work for small wires. Hewei’s Polymer Wall Bushing with CT, at 0.18 inches, is great for low-voltage electrical setups.

Hewei’s Expertise in Wall Bushing Thickness

As a leading wall bushing manufacturer, Hewei ensures precision in thickness for every product:

Custom Solutions: Tailored thickness based on your application. Need a 0.35-inch wall for a unique industrial setup? Hewei’s engineers can design it.

Quality Certifications: All bushings meet ISO, SGS, and industry standards. For example, their FCG Composite Wall Bushing undergoes rigorous testing to ensure its 0.22-inch wall delivers optimal performance.

Material Expertise: Using stainless steel, porcelain, or composite materials, Hewei matches thickness to material properties for maximum durability.

How to Determine the Right Thickness for Your Needs

1.Assess the Environment: Indoor, outdoor, or industrial?

2.Measure Pipe/Cable Diameter: Larger sizes need thicker walls.

3.Check Load and Pressure: High-voltage or heavy-duty use requires thicker walls.

4.Consult Hewei’s Experts: Contact Hewei for personalized advice on wall thickness and material selection.

Conclusion: Choose Hewei for Perfectly Sized Wall Bushings

The ideal bushing wall thickness depends on your application, material, and environment. Hewei’s range of wall bushings—from 0.15-inch Nylon Bushings to 0.4-inch Stainless Steel models—ensures you get the right thickness for safety and durability.

Don’t compromise on protection or performance. Trust Hewei, a renowned wall bushing manufacturer, to provide high-quality, precision-engineered solutions. Kontakt today to find the perfect wall bushing for your project!